ISO 9001:2015 certified · Vadodara, India

EngineeringPower.BuiltforPerformance.

Electrical control & distribution panels — designed, manufactured and tested in-house for demanding industries.

Explore Our Engineering View Products

Line-up of Power Control Centre panels manufactured by Mega Switchgears on the shop floor — ✓Built in Vadodara

Technician checking control wiring inside a panel with a multimeter — ✓Every connection checked

Ferruled control wiring and terminal blocks inside a control panel — ✓Neat, labelled wiring

Years of Experience: 40+
Projects per Year: 600+
Clients: 400+
Countries Catered: 20+

Trusted by 400+ clients

01Engineering

Behind every reliable system is engineering precision.

Every panel is designed, reviewed and drawn before a single sheet is cut.

1Real productFinished switchboard
2Technical outlineEvery edge defined
3Engineering drawingFront elevation
4Component detailsReviewed by engineers

Real product

02Engineering drawing

Drawn before it's built.

01SLD
02GA drawing
03BOM & schematics
04IO list & network
05Client approval

03Experience

Years of experience

Led by founder Mr. K. B. Thakkar — four decades in electrical control & automation.

Delivering to

India
USA
Russia
Saudi Arabia
Sweden
Israel
Kenya
Tanzania
Virginia
Romania
Indonesia
Syria

Mega Switchgears works building — Our worksG.I.D.C. Makarpura, VadodaraISO 9001:2015

04Products

Engineered systems.

01 / 08

Motor Control Centre (MCC) Panels

Compartmentalized MCC for safe & organized motor control.

Compartmentalized
50 kA · 1 s
IP54 / IP55
PLC interface

✓Short circuit rating – 50 kA for 1 second RMS
✓Double front with front and rear access, free-standing type
✓PLC interfacing for automation compatibility

MCC

02 / 08

Marshalling Kiosks

Marshalling kiosks for power transformers up to 400 MVA.

OTI / WTI
Terminal blocks
Cooling control
IP-55

✓Type tested for IP-55 at ERDA
✓With oil temperature & winding temperature indicators
✓Fans & forced cooling pump starters

Archive photograph

03 / 08

Remote Tapchange Control Cubicle

Remote control of on-load tap changers for power transformers.

AVR relay
Tap position
Annunciation
Protection

✓Remote on load tap changer
✓Provided with fault annunciation
✓Automatic voltage regulating relay

Archive photograph

RTCC

04 / 08

PLC Panels

Automation panels designed for real-time monitoring, control and data acquisition across industrial processes.

PLC
HMI / SCADA
Field I/O
IoT gateway

✓Experience with Siemens, Allen Bradley, Schneider Electric, Omron, ABB, Delta and other leading PLCs
✓Integrated with SCADA and IoT for intelligent plant control
✓Advanced HMI design with interactive screens, alarm dashboards and mimic layouts

PLC

05 / 08

APFC Panels

Automatically maintains the desired power factor by switching capacitor banks based on load.

Capacitor banks
Detuned reactors
PF controller
Energy meter

✓Reduces electricity bills by minimizing power factor penalties
✓Designed with detuned reactors for harmonic filtration and capacitor protection
✓Microcontroller- or PLC-based intelligent control with real-time monitoring

APFC

06 / 08

Bus Ducts

Reliable and efficient power distribution systems for high-current transmission.

Up to 6300 A
Al / Cu
Sandwich type
IP55

✓Built to handle currents up to 6300 A with short-circuit withstand capacity
✓Aluminium and copper conductor options based on load and application
✓Air-insulated and sandwich-type construction

07 / 08

Your requirement. Our engineering.

Customized Products

Tailor-made projects as per client requirements, ensuring maximum efficiency and flexibility.

Requirement
Configuration
Solution

✓AMF Panels · Synchronizing Panels · Power Control Centres
✓Fire Fighting & Explosion-Proof Panels
✓Metering, Relay, Starter & Annunciation Panels

CUSTOM

08 / 08

Unique Products

Specialized test panels for evaluating magnetic saturation characteristics as per IEC 60076-06.

IEC 60076-06
Flux vs current
USB DAQ

✓Linearity Test Panel for transformer and reactor manufacturers, test labs and R&D facilities
✓Works with test lab supplies of up to 0–90 kV / 0–2000 A from intermediate transformer output
✓Custom software interface displays the reactor’s magnetic saturation characteristics

UNIQUE

MCC
Motor Control Centre (MCC) Panels
Compartmentalized MCC for safe & organized motor control.
- Compartmentalized
- 50 kA · 1 s
- IP54 / IP55
- PLC interface
MK
Marshalling Kiosks
Marshalling kiosks for power transformers up to 400 MVA.
- OTI / WTI
- Terminal blocks
- Cooling control
- IP-55
RTCC
Remote Tapchange Control Cubicle
Remote control of on-load tap changers for power transformers.
- AVR relay
- Tap position
- Annunciation
- Protection
PLC
PLC Panels
Automation panels designed for real-time monitoring, control and data acquisition across industrial processes.
- PLC
- HMI / SCADA
- Field I/O
- IoT gateway
APFC
APFC Panels
Automatically maintains the desired power factor by switching capacitor banks based on load.
- Capacitor banks
- Detuned reactors
- PF controller
- Energy meter
BD
Bus Ducts
Reliable and efficient power distribution systems for high-current transmission.
- Up to 6300 A
- Al / Cu
- Sandwich type
- IP55
CUSTOM
Customized Products
Tailor-made projects as per client requirements, ensuring maximum efficiency and flexibility.
- Requirement
- Configuration
- Solution
UNIQUE
Unique Products
Specialized test panels for evaluating magnetic saturation characteristics as per IEC 60076-06.
- IEC 60076-06
- Flux vs current
- USB DAQ

Swipe to explore →

Motor Control Centre (MCC)
Smart MCC
Power Control Centre (PCC)
AMF Panel
Generator Synchronizing Panel
APFC Panels
PLC Panels
Marshalling Box
RTCC Panel
Linearity Test Panel
Busducts

05How we deliver

From idea to industrial reality.

01
Requirement
Load details, SLD, IO list and site survey.
02
Engineering
SLD, GA drawing, BOM and schematics.
03
Design review
Checked by qualified engineers, approved by you.
04
Manufacturing
CNC-cut, assembled and wired in-house.
05
Testing
Continuity, IR, HiPOT, functional and more.
06
Final solution
Client FAT, packing and dispatch.

06Manufacturing

Where engineering becomes reality.

01 Design
02 Fabrication
03 Painting
04 Assembly
05 Wiring
06 Testing
07 Packing
08 Dispatch

Stage 01 / 08

Design

✓SLD & GA drawings
✓BOM & control schematics

Stage 02 / 08

Fabrication

✓CNC laser-cut MS/SS sheets
✓Inspected before assembly

Stage 03 / 08

Painting

✓Powder coating
✓Visual & thickness inspection

Stage 04 / 08

Assembly

✓Components as per BOM & GA
✓Busbar work

Stage 05 / 08

Wiring

✓Ferruling & labelling
✓Internal checks

Stage 06 / 08

Testing

✓Continuity, IR & HiPOT
✓Functional dry run

Stage 07 / 08

Packing

✓Client inspection / FAT
✓Packed per transport mode

Stage 08 / 08

Dispatch

✓Invoice, test reports & drawings

HMI mimic screen layout designed for a process plant

Assembled power control centre panels on the shop floor

Ferruled control wiring and terminal blocks inside a panel

Technician testing control wiring with a multimeter

From our shop floor

07Testing

Tested before it leaves.

Ready for service

✓Continuity
✓Insulation resistance
✓High voltage (HiPOT)
✓Earth continuity
✓Functional (dry run)
✓Torque — fasteners
✓Coating thickness

H.V. Tester Up to 5 kV
Megger 1000 V · 500 MΩ
Digital Multimeter 1000 V CAT III · 600 V CAT IV
Digital Coating Thickness Tester 0 – 1250 microns

08Quality

Precision at every stage.

Seven verification points. Material from reputed manufacturers only.

ISO 9001:2015: Certified company
PrismaSeT: Schneider Electric TTA partner
ERDA: IP-55 / IP-54 type tests
3rd party: Inspection on request

Check 01 / 07

Design

Design reviewed by qualified engineers before manufacturing

Check 02 / 07

Fabrication

Material inward and quality check

Check 03 / 07

Assembly

Components mounted as per BOM and internal GA

Check 04 / 07

Wiring

Ferruling & labelling

Check 05 / 07

Testing

Continuity, insulation resistance & HiPOT tests

Check 06 / 07

Packing

Client inspection / FAT with punch points incorporated

Check 07 / 07

Dispatch

Invoice, test reports and drawings issued with dispatch documents

Row of PLC automation panels manufactured by Mega Switchgears

09Infrastructure

Built inside a capable infrastructure.

Explore the facility

SCADA mimic screen designed by Mega Switchgears showing a process plant layout

Latest software for SLD, GA, BOM and HMI design.

10People

Engineered by people. Powered by precision.

1Engineer
2Design
3Manufacturing
4Testing
5Final product

Founder

Mr. K. B. Thakkar

Four decades of industry experience

Training centre

In-house, hands-on

For students & engineers

11Clientele

Trusted across industries.

400+clients

Partnering with Mega Switchgears has been a fantastic experience for Neelkanth Group.

Dhruv Pujara (CEO)Neelkanth Group Africa

Industries we serve

Cement & Lime
Food & Dairy
Plastic
Airports & Aviation
Packaging
Salt
Cable
Residential Buildings
Gasifier & Energy
Chemical
Fire Fighting Systems
Hospitals & Healthcare
Cattle Feed Plant
Pharmaceutical
Foam Machinery
Mall & Commercial

12Final product

Engineered for performance.

Every panel leaves our works designed, manufactured and tested.

Designed
Manufactured
Tested
Delivered

Designed
Manufactured
Tested
Delivered

Let's talk about your project

Let's engineer your next solution.

From engineering to fabrication, testing and delivery — talk to our team.

Talk to Our Engineers Explore Products

Finished Power Control Centre panels manufactured by Mega Switchgears

Visit

54/3B, G.I.D.C. Industrial EstateMakarpura, VadodaraGujarat, India – 390010

Call

Send an Enquiry

EngineeringPower.BuiltforPerformance.

Behind every reliable system is engineering precision.

Drawn before it's built.

40+ years of experience